Brother PE540D 4×4 Embroidery Machine Review

Brother PE540D 4x4 Embroidery Machine ReviewBrother is an amazing brand that has been making embroidery units for home sewers for many years now. It is in the market producing sewing equipment for almost a century now. Thus it has created a name for itself, and people trust on the brand blindly. The company offers wonderful sewing units as well as many advance embroidery devices with affordable price tags. In the course of time, the brand has brought in some amazing embroidery units and has been keeping up its good job. However, something sets apart the PE540D from others.

The device is able to offer as Disney themed designs which is perfect for kids who love Disney characters like Donald Duck and Mickey Mouse. It makes embroidery designs easy to produce. Fun frames, monogramming options, Disney themes and all makes it a nice equipment for making kid friendly designs. Moreover its operations are simple to learn and the chine thus is a nice one for beginners to learn embroidering. Read the full review of the Brother PE540D 4×4 Embroidery Machine.

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35 built in designsFind out about the top attractions of this embroidery equipment.

  • This is an embroidery-only unit that comes with a 4×4-embroidery area. It is easy to use.
  • Total 105 embroidery designs are pre-loaded
  • The unit comes with 120 frame pattern combinations
  • Contains 5 Embroidery lettering fonts
  • 70 decorative designs and 35 in-built Disney embroidery designs are there.
  • It comes with USB cable
  • 70 decorative designs4×4-embroidery hoop provided
  • Bobbin thread, bobbins and needle set are other accessories
  • LCD touch screen of 1.4 x 2.7 inches
  • LCD screen with back-light for easy viewing of in-built tutorials and designs.
  • LED light on work area
  • Automatic needle threading feature
  • Stitch speed of 400 spm
  • There is computer connectivity that allows easy import of numerous embroidery designs.

No. Of Built-In or Pre-Programmed designs

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5 Embroidery Lettering Fonts The device is able to offer as many as 35 Disney designs, which include lovable characters like Nemo, Micky Mouse and Minnie Mouse.. These embroidery designs can easily be produced. If you have children at home, they will love to use these designs. Other than these 35 designs consisting of 35 Disney characters, you can find 70 other ideas that are in-built in the embroidery unit. The device also comes with 120 design patterns and 5 lettering fonts.

import designsOnce you have finished using all the designs that are built in, you can proceed to the ones to be found online. Just connecting your computer to your embroidery machine will do that. There are memory card slots and USB ports that can assist you in bringing designs in to the unit from varied sources.

The touch screen LCD display helps you to choose your designs carefully, view all the ideas and make wonderful embroidery decorations. The unit ensures superior designs and work. However, the machine can perform just embroidery work, and is incapable of doing standard sewing work. Otherwise, it can offer you the most optimal performance.

No. of Lettering Fonts

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You can also find 5 lettering fonts, which is enough for average operations and for home use.

Stitch Functions

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It offers as many as 400 stitches every minute. There is a transparent bobbin case, and a wonderful automatic needle threader is included too. There are function buttons that are easy to use, and located above the needle. You can find an automatic thread cutter, a start/stop button and needle down/up button. Things are easy because users can rotate the pattern for 1, 10 or 90 degrees.

Maximum Design Dimension/Sewing Field

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The device comes with a 4×4 grid, and present users can compare the simplicity of the unit to using a printing device. Even for beginners, setting up and unpacking the unit is very easy.

User Friendliness

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Brother PE540D 4x4 Embroidery Machine with 70 Built-in Decorative Designs, 35 Disney Designs, 5 FontsThe unit is compact, light in weight and small in form. The size of hoop is 4X4 inches, and this is not much. It is easy to understand, given that the unit is meant mainly for use at home and it helps minimize costs. The Disney designs built into the machine helps to create wonderful designs.

The unit performs well. It can also be used by kids with little help from adults. There are detailed instructions on-board, which can easily be followed. The LCD screen displays menu in an easily readable form. You will only need to scroll through the list of embroidery designs and choose one with a stylus (included along with) and your fingertip. The design shows up on the LCD screen with a brief description of the colors of thread that you require.

The speed is the only negative thing. This is a comparatively slow device, and produces 400 stitches every minute. It is more or less a given, considering the demographic it is targeted to and the price it comes at. Other than this, the unit works extremely well and does not have any other performance issues.

It is also extremely convenient to place the embroidery hoop. You will just need to align the slots and there you go! The device works more or less automatically, and it is ideal for beginners or those who would like to introduce their kids to embroidery. It is easy, safe and noiseless to use, and it performs wonderfully as well.

This basic, effectual embroidery unit can create designs very well, just like on an industrial, highly advanced embroidery device. You can view the tutorials, pre-loaded designs and everything in an easy way. However, it is unable to carry out the kind of tasks that can be handled by bigger models. If you need operations larger in size and scope, it is better that you opt for a more versatile equipment from Brother’s extensive line of embroidery products.


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20.3 x 15 x 15.2 inches
Weight : 18 pounds

Additional Accessories

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There are plenty of accessories, which include the following:

  • 4 bobbins
  • An embroidery foot
  • Extra needle sets
  • A disc-shaped screwdriver
  • A USB cable
  • A lint brush
  • A dust cover
  • A seam ripper
  • Scissors
  • A spool net
  • 1 large screwdriver
  • A stylus
  • A 4” x 4” embroidery hoop
  • An embroidery bobbin thread
  • 4 spool caps (1 large / 1 medium / 2 small)
  • An accessory bag
  • A detailed owner’s manual
  • A quick reference guide


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  • It is easy to use.
  • The unit comes with many accessories.
  • It comes with a nice display and child-friendly features.
  • It has USB connectivity, and plenty of in-built designs.
  • It is affordable to buy.


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  • It can offer only 400 stitches every minute.
  • It has a small hoop size or embroidery area dimensions of 4 X 4 inches.
  • It has limited internal memory.

Consumer Reviews

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Even with a few shortcomings, the PE540D sewing machine from Brother has managed to get earn high ratings from customers. Consumers have left highly positive reviews for the item on the manufacturer’s website, as well as on sewing forums and independent consumer review websites. It has high ratings, which indicates the superior quality that you should expect.

It comes with various other small bonuses, and can help you to get started very easily. Once you have understood the machine even slightly, you can upgrade easily to a better unit.

This specific unit will stop to function in case a thread is snapped. This is frequent while using low cost threads, like the white threads coming with the unit. After you have re-threaded, it can start working again in a normal fashion. However, the storage capacity of the unit is not very big for the designs that you download.

The device can be connected to computers with USB cables. You can easily update the software of the equipment or import extra designs. You may import embroidery patterns from 3rd party websites. The digital embroidery supports just .pes file formats.

It has a simple interface that makes it convenient to work with for beginners. There is on-screen help and several built-in languages for people who speak languages other than English. This is very strong equipment and has been designed to stitch in a flawless and uniform way. There is an automatic needle threader that makes operations very convenient and ensures that the needle is properly threaded each time.

You can read more here: Brother PE540D 4×4 Embroidery Machine Reviews


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It is available at a reasonable price tag and can be acquired quite affordably which is understandable as it comes without the bells and whistles of its pricier cousins.

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Where embroidery machines are concerned, Brother happens to be one of the most famous makers. The brand has created highly professional-grade as well as beginner level units for designing embroidery. The PE540D keeps its name up. This is an ideal embroidery-only machine, designed for hobbyists as well as beginners. The device should be seen only as a beginner-level unit, and not compared with costly, industrial-grade devices that are geared for home businesses. The unit is designed for use at home, and it is a perfect 9 in that category. It comes with Disney designs and is appealing for kids and there are plenty of accessories to appeal to grown-ups as well. This is one of the best and cheapest embroidery machines out there.

Features Overview

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Fearture Brother PE540D Embroidery Machine
Affordability 5 out of 5
Adjustable Speed Yes
Software Included Yes
Automatic Thread Trimming Yes; Automatic thread cutter
Design 4.5 out of 5
Needle Size Size 11 or 14
LED Screen Yes; computerized and touch screen enabled

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